Quality

FABRIC

• Fabric shrinkage checking report
• Fabric skewness checking report
• Fabric C.S.V checking report
• Fabric stretch growth checking report
• Fabric relaxation
• Fabric quality checking report
• Fabric shade & grouping

STORE

• 10% of the trims checking with the reporting
• Issued trims reporting
• Rejected trims reporting And storage at separate Place

SAMPLING

• Zero shrinkage samples
• Adding shrinkage and make size set
• Size set evaluation
• Pattern grading checking

P.P.M

• Discuss with pattern grouping
• Trims approval
• Approved sample
• F.P.T report
• Fabric shade
• Discuss critical operations
• Discuss types of needle

CUTTING

• Lay Method
  • A) Rigid fabric - 80 lay (3” height)
  • B) Stretch fabric – 60 lay
  • C) Poly fabric – 40 lay
  • D) Super stretch fabric – 40 lay
• Check Point
  • A) Panel checking and maintain report
  • B) Re-cutting report
  • C) Keep record of end bits
  • D) Fusing machine calibration
  • E) Fusing machine bond strength
  • F) Shade wise different color sticker
  • G) Cutters used metal mesh glos

SEWING

• Approval samples displayed at end of the line
• In-line & end-line checking report
• Hourly 5 garments before-wash measurement checking report
• QC should be checked appropriate guides, tension, folders on machine
• All critical operations should have mocks
• Check Point
  • A) Back parts checking with report
  • B) Front parts checking with report
  • C) Inseam & side seam checking with report
  • D) Waist band checking with report
  • E) End table/final checking with report
• Final out put before-wash & after-wash reports
• Top ‘3’ defect should be identified daily
• Checking threads color and placement
• Check needle size
• Check all parts seam-allowance

WASHING

• Shade grouping as per approved standard
• Check 1st out-put measurement and shade with maintain records
• Check wet and dry process
• Follow wash recipe against size-set
• 100% measurement checking in washing
• 100% Dry process checking
• 100% shade final shade and quality checking
• 100% shade segregation in raw & 1st wash

WASHING

Check Point
• A) Dry Process
  • Whisker checking
  • Scraping checking
  • Shade Checking
• B) Dry Process
  • Shade Checking
  • P.P. Checking
  • Final finish checking

FINISHING

• Approved standard
• All checkers should be trained as per buyers requirements
• Presentation checkers reporting daily basic
• 100% measurement required before packing
• All N.Q.A audit within 100pcs
• Approved tags and packing trims
• Rejection garments should be kept on separately

PACKING

• All packing trims should be attached by approved as per buyers requirements
• Grouping shade wise as per approved stranded
• Packed as per buyers requirement

AUDITING

• In-line inspection will be done by N.Q.A 5-10% of out-put based on 2.5 AQL
• If code is more then 2000 Pcs 2nd in-line will be done by 50% of goods packed
• Final audit conducted by N.Q.A after 80% goods completely packed based on 2.5 AQL
• QC should be checked appropriate guides, tension, folders on machine
• Inspection criteria
  • A) Approved tech pack
  • B) P.O copy
  • C) Approved samples
  • D) Approved trim card
  • E) G.P.T report
  • F) Final packing list